Climate control plays a main factor in the production, storage and transportation of different products. Humidity is one of the critical factors of climate control. sensitive industries can suffer costly quality errors due.controlling environmental conditions is essential for reduction in quality errors. environment control is a consistent process, it must be achieved without affecting either of the:
The ROI of production, storage or transportation
The normal operations of production, storage or transportation
A dehumidifier can help with dehumidification of air by moisture adsorbtion.it is a machine which removes odour and micro-organisms from the air and is a cost effective and energy efficient. With low maintenance and customizable options, it is a solution for excess humidity. Industrial dehumidi fiers also find their applications across various industries such as:
Dehumidification of air can be accomplished by reducing amount of water in the air with the help of a dehumidifier. Dehumidifier is cost and energy efficient machine which helps in maintaining the moisture levels, removing odour and micro-organisms from the air. With low maintenance and customizable options, an industrial desiccant dehumidifier is a solution for excess humidity. Industrial dehumidifiers are applicable in various sectors such as:
1 . FOOD INDUSTRY:
Excess humidity leads to water condensation and a broad range of hygiene problems in the product. Whether it is powdered food, spices, processed meat, snack foods confectionery products or breweries, maintaining optimal moisture conditions are necessary. Dehumidifier can help in this condition which leads to perfect coating and longer shelf life of the food products.
2 . LITHIUM BATTERIES:
During the manufacturing of lithium batteries a dry room with very low humidity is a primary requirement as lithium is extremely sensitive to moisture; excess moisture content leads to a reduction in performance and lifespan of the product. Industrial dehumidifiers ensure that the processing areas have minimal required amount of moisture in the air.
3 . PHARMACEUTICAL INDUSTRY:
At the time of processing , most of the medicines are in powdered form and are highly sensitive to moisture due to their hygroscopic nature. Excess humidity leads to organic corrosion, biochemical reactions and micro-organism growth on the product. Dehumidifiers help in keeping the optimal humidity during processing, drying, storing and transportation of medicines.
4.COLD STORES:
To stop flowers, vegetables, fruits, milk and processed foods from spoilage they are stored in cold storage area under low moisture conditions. Since the cold storage area experience the movement of products on regular basis, hence warm air along with moisture from outside could enter the store which results in formation of ice and frost on the walls, floors and on ceilings of the cold stores. Dehumidified air at the cold store doors helps in maintaining the ingress of moisture laden entering the cold rooms.
5.DEFENSE INDUSTRY:
Military equipments are highly sensitive to humidity when they are stored for long periods. Hence humidity causes corrosion and malfunctioning of equipment, fungal growth on maps, drawings and bacterial infection on rations. Storage rooms of standard equipments such as trucks, tanks, guns and ammunition require maintained humidity and temperature levels. Dehumidification of air help in preventing corrosion on the equipment by keeping recommended humidity levels.
6.ELECTRONIC AND SEMICONDUCTORS:
In assembling or processing of semiconductors, components are hygroscopic and extremely sensitive to humid environment. Excess moisture results in corrosion of PCB, transistor failures, and condensation on integrated circuits. Relative humidity in semiconductor manufacturing area must be 30 to 40%. Industrial dehumidifiers also help in protecting the vacuum and EPI equipment.
7.TURBINE INDUSTRY:
For maintenance during the layup process moisturiser can corrode turbines boilers condensers and other machines . corrosion and rusting on the equipment is caused by high humidity leading to their malfunctioning. moisture control becomes essential as the repair of these equipment are very high. Industrial dehumidifiers help in keeping moisture levels low during the storage of the product; thus, preventing corrosion.
8.LEATHER INDUSTRY:
Mold and mildew on leather is caused by excessive humidity because leather is a hygroscopic material. leather loses its shine, produces the foul smell, loses its strength and starts decomposing when humidity is not appropriate . Relative humidity above 40% leads to micro-organism growth that results in decomposition of leather. Dehumidifiers help in providing controlled moisture conditions during the processing of leather products.
FILM DRYING:
All photosensitive materials degrade with age, but the rate of degradation is largely dependent upon moisture conditions. Excess humidity boosts the growth of mold and fungus which leads to hydrolysis causing the materials to experience binder breakdown. Thus, the relative humidity should always be around 30% in the storage area of the films.
ICE SKATING RINKS:
High humidity causes condensation, fog and an uncomfortable environment in ice skating rinks. Due to which condensed water gets collected in the rink an leads to fatal accidents. Therefore relative humidity in the ice skating rinks should be maintained at 10% at about 11.3°C.
FERTILIZER INDUSTRY:
Most commercial fertilisers have a high concentration of nutrients and are hygroscopic in nature. Because of their hygroscopic nature they absorb moisture at a high rate which leads to caking, oozing and lumping of materials. Due to these defects, the fertilisers lose their strength, physical and chemical properties, and may cause health hazards. To avoid this factors Relative humidity in storage areas should be in between 35-40% at 27oC.
MUSEUMS AND ARCHIVES:
The materials in museums and archives are composed of organic materials such as paper, cotton, wood, natural fibre etc. These materials are hygroscopic in nature and absorb moisture at a high rate. Moisture absorption can lead to fungi growth, resulting in degradation of the products. This can be avoided with the help of Dehumidifiers. Dehumidifiers help in controlling moisture and keeping Relative Humidity in the ideal condition of 20-30%.
Humidity control has become the part for all the industries. The moisture threat has been affecting different stages of the industries. Starting from manufacturing, processing, packaging, storage, testing every step of production requires moisture control.
The benefits of an industrial dehumidifier in factories and storage rooms are well judged and exceed its installation cost in the long run. Industries looking for a sustainable growth, and quality products must start investing in Dehumidifiers.